Home >> News >> Industry News >> What technologies are used in the filling and screwing part of the whole fruit juice production line?

What technologies are used in the filling and screwing part of the whole fruit juice production line?

Date:2018-09-21

The whole set of fruit juice production line combines the functions of washing, filling and sealing in one body. The whole process is automatic. It is suitable for filling fruit juice beverage and fruit tea beverage in high temperature resistant polyester bottle. It is also suitable for mineral water and pure water. The machine is made of high quality SUS304 material. The main parts of the machine are numerically controlled. Machine precision processing, the whole machine adopts advanced photoelectric detection of the operation of various components, with no bottle no filling, no bottle no capping, high degree of automation, simple man-machine interface operation display screen.
Ⅰ. Filling part:
1, filling part to fill the material to the bottle washed by bottle punch machine. The filling valve adopts pressure filling and negative pressure reflux, which is fast and sensitive in filling and high accuracy in filling liquid surface. There is no spring in the valve, and the material is not contacted with the spring, which is good for cleaning inside the valve. In order to ensure the filling process and the filling temperature, the material in the filling valve is in micro-reflux state when there is no bottle or shutdown.
2, filling cylinder adopts full cylinder mode to ensure stable cylinder pressure.
3, the whole machine has a perfect CIP cleaning interface.
4. Adopt double guide bar bottle lifting structure to raise and stabilize the bottle.
5. The main drive adopts gear drive, i.e. open combined drive, which has high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. Frequency converter is used to control the speed of the main motor of the machine, and stepless frequency conversion is used to speed the machine.
6. The guide bottle system is simple in structure and can be changed quickly and conveniently according to the bottle type. The whole machine is conveyed by the jam bottleneck structure.
7, the whole machine PLC automatic control, fault online display, such as plugging, lack of cover and so on.
Ⅱ.the lid part:
1. The screwing cap part will screw the cap arranged by the capper onto the bottle filled with the finished product, and send it to the later working procedure by the conveyor chain.
2. The screwing machine drives the turntable to rotate through the reducer. The cover leaves the hopper from the outlet through centrifugal force. There is a separating device for the positive and negative caps at the outlet. When the reverse cap passes through, the cover falls into the return pipe automatically, and the reverse cap is blown into the hopper automatically by the wind. Only the positive cover can enter the slideway smoothly, and the cover quantity in the hopper can be controlled by the automatic detection of the photoelectric switch to ensure the effect of the lower cover. When the front cover enters the slideway, it can enter the feeding cover plate smoothly. To prevent accidents, an anti-backcover dial is arranged on the slideway at the same time to ensure that the cover of the feeding cover is correct. A photoelectric switch is arranged on the slideway to stop the main engine immediately when no cover is detected. In order to effectively remove the damaged cover without burglar ring and clean the remaining cover of hopper, a movable outlet directly opposite the hopper outlet can satisfy this function.
3. The screwing cover is magnetically screwed, with overload protection function, and the tightening torque is stable and reliable. No cover, high cover, crooked cover and curling.

TypeInfo: Industry News

Keywords for the information: